Maximized productivity, Easy operation, Reliable performance
Benefits
Maximized productivity
- The fastest cut speeds in its class produce more finished parts per hour.
- Engineered with 100% duty cycle for the most demanding production environments.
- Quickly transition between cutting, gouging, mechanized and handheld processes with automatic settings, tool free leads and quick disconnect torches.
Fast cutting speeds = maximum productivity

Low operating cost
- Do more with less power:patented consumable designs enable best in class cut speeds and robust production piercing using lower amperage levels.
- Superior cut quality and consistency minimize high cost secondary operations.
- Advanced consumable technologies including LongLife,® CoolFlow™ and significantly increase consumable life to reduce cost per part.
Reliable performance
- During development, Hypertherm systems endure rigorous reliability testing procedures equivalent to years of use in extreme operating environments.
- The MAXPRO200 is built with less than half the number of internal parts compared to other systems on the market. Fewer parts provide greater reliability and serviceability.
- Self-diagnostics are performed automatically at startup and continually throughout the cutting process.
- Intuitive one step interface and automatic gas control deliver consistent results without operator intervention.

- Advanced diagnostics simplify troubleshooting and service.
- Optional serial communications allow full control of the system from the CNC
- Significantly lowers operating cost per part up to 50 mm (2″).
- Less dross, less warping, and a smaller heat-affected zone to minimize high-cost secondary operations.
- Increases flexibility to cut and gouge mild steel, stainless steel, aluminum, and stacked, painted or rusted metal.
- Improves mild steel cutting safety over the use of acetylene, a highly flammable gas used for oxyfuel cutting.

Specifications
Input voltages | 200/208 VAC / 3-PH / 50 Hz / 108/104 A |
220 VAC / 3-PH / 50 Hz – 60Hz / 98 A | |
240 VAC / 3-PH / 60 Hz / 90 A | |
380 VAC / 3-PH / 50 Hz / 57 A | |
400 VAC / CE / 3-PH / 50 – 60 Hz / 54 A | |
415 VAC / CE / 3-PH / 50 HZ / 52 A | |
440 VAC / 3-PH / 50 – 60 Hz / 49 A | |
480 VAC / 3-PH / 60 Hz / 45 A | |
600 VAC / 3-PH / 60 Hz / 36 A | |
Output voltage | 50 – 165 VDC |
Maximum output current | 200A |
Duty cycle rating | 100% @ 33kW / at 40°C (104°F) |
Operating temperature | -10°C to 40°C (+14°F to +104°F) |
Power factor | 0.98 @ 33 kW output |
Maximum OCV | 360 VDC |
Dimensions |
102cm (40.14'') H 69 cm (27.12'') W 105 cm (41.23'') L |
Weight | 335 kg (740 lbs) |
Plasma gas | Air / O2 / N2 |
Shield gas | Air / N2 |
Supply gas pressure | 6.2 +/- 0.7 bar (90 +/- 10 psig) |
Operating Data
Virtually dross-free cutting capacity – mild steel 20mm (3/4″)
Production pierce capacity – mild steel 32 mm (1 1⁄4″)
Severance* – mild steel 75 mm (3″)
Bevel – 200 amp consumables support 45° bevel capability
Material |
Current (amps) |
Thickness (mm) |
Approximate cutting speed (mm/min) |
Thickness (inches) |
Approximate cutting speed (ipm) |
---|---|---|---|---|---|
Mild steel Air plasma |
50 | 1 | 8050 | 20 ga | 325 |
Mild steel Air shield |
50 | 3 | 3760 | 0.135 | 110 |
Mild steel Air plasma |
130 | 6 | 3865 | 1/4 | 150 |
Mild steel Air shield |
130 | 12 | 2045 | 1/2 | 75 |
Mild steel Air plasma |
200 | 6 | 4885 | 1/4 | 150 |
Mild steel Air shield |
200 | 12 | 2794 | 1/2 | 110 |
Mild steel Air shield |
200 | 20 | 1415 | 3/4 | 60 |
Mild steel Air shield |
200 | 25 | 940 | 1 | 35 |
Mild steel Air shield |
200 | 32 | 630 | 1 1/4 | 25 |
Mild steel Air shield |
200 | 50 | 215 | 2 | 8 |
Mild steel O2 plasma |
50 | 1 | 6775 | 20 ga | 270 |
Mild steel Air shield |
50 | 3 | 3650 | 0.135 | 130 |
Mild steel O2 plasma |
130 | 6 | 3925 | 1/4 | 150 |
Mild steel Air shield |
130 | 12 | 2200 | 1/2 | 80 |
Mild steel O2 plasma |
200 | 6 | 6210 | 1/4 | 235 |
Mild steel Air shield |
200 | 12 | 3415 | 1/2 | 130 |
Mild steel Air shield |
200 | 20 | 1920 | 3/4 | 80 |
Mild steel Air shield |
200 | 25 | 1430 | 1 | 55 |
Mild steel Air shield |
200 | 32 | 805 | 1 1/4 | 32 |
Mild steel Air shield |
200 | 50 | 270 | 2 | 10 |
Stainless steel N2 plasma |
200 | 12 | 220 | 1/2 | 80 |
Stainless steel N2 shield |
200 | 20 | 1140 | 3/4 | 50 |
Stainless steel Air plasma |
200 | 12 | 3050 | 1/2 | 120 |
Stainless steel Air shield |
200 | 20 | 1520 | 3/4 | 60 |
* The thickness that can be severed at approximately 125 mm/min (5ipm) with reduced cut quality.Cutting at severance thickness should be infrequent.
Torch & Consumables
- 200 A handheld torch capable of cutting up to 75 mm (3″) for demolition, scrapping and other heavy-duty cutting demands.
- Drag-cutting consumables make it easy to follow a line or template.
- Metal removal rate on mild steel up to 18.7kg/hr (41.2 lbs/hr).
- Plasma gouging can replace grinding or carbon arc gouging for many metal-removal applications. Plasma gouging produces less noise and fumes than carbon arc gouging and avoids risks of metallurgic problems from carbon contamination.
Cut with confidence
- Hypertherm is ISO 9001:2000 registered.
- Hypertherm’s full-system warranty provides complete coverage for one year on the torch and leads and two years on all other system components.
- Hypertherm’s plasma power supplies are engineered to deliver industry leading energy efficiency and productivity with power efficiency ratings of 90% or greater and power factors up to 0.98. Extreme energy efficiency, long consumable life, and lean manufacturing lead to the use of fewer natural resources and a reduced environmental impact.

MAXPRO 200 HYPERTHERM
Inquiry - HYPERTHERM MAXPRO200